The Process of Making Light Brick with Modern Technology

In this modern era, technological developments are increasingly rapid. In addition, development progress is increasingly visible, in the era of sophistication, making human work easier with the presence of high-tech tools.

Now speaking of development, the use of modern tools used in making lightweight bricks makes the process faster than having to be done by humans, even hundreds of thousands of them enter the production stage.

The following is a review of the process of making lightweight bricks with modern technology.

Batteries are bricks that have a specific gravity lighter than bricks in general, there are two types of lightweight bricks, namely cleared concrete or 8 and cellular lightweight concrete or CLC, both of which add air bubbles to the mortar which will drastically reduce the weight of the concrete produced. The difference is in the eye drying stage, which undergoes drying in a high pressure autoclave oven, while the CLC type lightweight brick undergoes a natural drying process as we know it.

The basic materials for building buildings are generally made from a mixture of sand and small stones or gravel or clay which is one of the building materials for all buildings and houses. In addition, light brick is also used as a barrier to moisture, which is basically sealed by bubbles. The air inside the light brick is in the form of boxes, this brick is also able to dissipate a little heat from a space caused by the absorption of the wall with the meaning of light brick, light brick is also non-combustible.

thanks to the silica sand that is so one constituent that can withstand the fire easy to incorporation retaining termite and the like silencer and others manufacture of building materials to achieve a fast time required brick factory production factory or industry,

the use of materials brick plant produces faster finish than The use of traditional building materials is basically the manufacture of basic building materials by including the element of air in its manufacture to create air bubbles in the cement powder.

For silica sand, it must first be ground until it is smooth by reaching special standards so that silica sand powder is obtained, there is additional water which will dominate the form of the mixture of other ingredients in the manufacture of bricks. This process water starts from mixing the ingredients previously mentioned to form a dough called whole, aka dough slurry, then heated and produced in a high-speed mixing tub.

Then cement and adhesive are added to it. After that, aluminum powder is added before it is poured into the aluminum flour mold. This will cause a chemical reaction that causes small bubbles to form the structure of the brick character.

It takes a moment for the reinforcement or hardening of the silicon blocks. The silicon blocks are sent to the cutting room and then cut into pieces according to the specified size. The light bricks have been cut into pieces and then transferred to an autoclave to be subjected to high pressure with steam for preservation for approximately 12 hours. vapor pressure
with a pressure of 12 Bang and a temperature of 193 degrees Celsius.

Now under pressure the steam will form a combustion reaction until the brick product is perfectly cooked during this process the mixed material will be in the form of calcium silicate hydrate which determines the special properties of the product and becomes a lightweight brick. The combination of mixed materials will determine the properties of the Batak blocks. brick is only found in a combination of some of the materials mentioned earlier.

The lightweight brick factory is also equipped with a laboratory that has chemists and technicians who will later ensure quality with strict control over the production itself. The finished lightweight bricks are then stacked in a warehouse ready to be shipped.

Light bricks are also often compared to red bricks, so what's the difference between the two? This type of red brick material has advantages such as you don't need to be special to install it because its small size makes it easy for workers when installing red bricks it is also easy to form small fields, the price is cheap and the adhesive doesn't need to be special and resistant to fire. Another thing is that it is difficult to make neat masonry that can absorb heat and cold which creates heavy volume loads on the structure of the building.

Unlike the case with lightweight bricks, this one brick has advantages in the same size and quality so that it can produce neater walls, waterproof, soundproof and have better resistance to earthquakes, while the lack of light bricks is of course due to its large size so sometimes the size of the responsibility makes a lot of residue. In addition, special adhesives are needed,

Generally, cement is instant and you have to use special skills to install it, so the price is relatively more expensive than red brick, now because lightweight bricks have air cavities that are not connected to each other, these cavities are able to hold water from entering through air cavities, which is different from brick red brick which has fewer and denser air cavities but the air cavities are connected to each other so that it is possible for water to seep into the room, it is proven if we submerge red bricks when immersed in water while light bricks will float on the surface of the water when immersed in water.

Now that's the Process of Making Light Brick with Modern Technology, hopefully it can be useful, thank you.

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